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Wednesday, November 24, 2010

How do they Make a Burnout Tees?

We have been adding so many cool yoga tees lately and many of them have what is called a "burnout" effect to the fabric. They are super soft and sheer in spots - the sheer spots sometimes make a pattern, or sometimes the burnout is used make it look worn and broken in. (Just luv worn in tees!) So, we peeked around and found explicit instructions at eHow.com on this process. Turns out it's not so easy and we now have a true appreciation for the efforts and really amazing process designers go through to achieve this look, especially the added process of adding a graphic design to the final tee on top of creating an unusual fabric to print on!

We've learned that burnout or Devoré fabric is a material that has been chemically "burned" with an acid to produce sheer areas. This technique can be used on a wide range of fabrics, including t-shirts and velvets. However, the fabric must be a combination of cellulose (plant) fibers, such as cotton and linen, and protein or manmade fibers, such as silk, wool, polyester or nylon. The acid used burns away the cotton, leaving only the protein or manmade fibers behind.

Instructions

Things You'll Need:

  • Cotton Blend Tee-shirt
  • Fiber Etch or Devoré Paste
  • Latex or Rubber Gloves
  • Eye Goggles
  • Paint Brush
  • Plastic Wrap
  • Tailor's chalk or washable fabric marker
  • Iron
  • Embroidery scissors

    Instructions

  1. Wash the t-shirt. Make sure you wash the shirt prior to using the fiber etching solution. This is to remove any dirt, impurities or sizing that may interfere with the burnout process.
  2. Draw your design directly on your t-shirt. Make sure the designated burn-out areas are far enough away from one another to avoid compromising the integrity of the fabric.
  3. Prepare your work area. Lay out all your supplies prior to starting the project. Lay the t-shirt flat and place a thick layer of plastic wrap inside the shirt to prevent the burnout solution from bleeding through to the other side.
  4. Apply the fiber etching solution. Carefully read the instructions of your fiber etching solution. Use a paintbrush to apply the solution to the fabric on your design. Let the solution dry completely. It is usually wise to treat one side of a t-shirt at a time to avoid bleeding and mistakes.
  5. Apply the fiber etching solution according to the instructions. Use a paintbrush to apply the solution to the fabric on your design. Let the solution dry completely. It is usually wise to treat one side of a t-shirt at a time to avoid bleeding and mistakes.
  6. Rinse the t-shirt. Running the t-shirt through water should remove the burned out fibers. If washing does not remove all of them, remaining areas can be trimmed carefully using embroidery scissors.

Read more: How to Make a Burnout Tee | eHow.com http://www.ehow.com/how_7450450_make-burnout-tee.html#ixzz16GBGoAcs




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